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Caps & Hats - Star Printers, Tooting London

Caps & Hats

Embroidery vs printing on caps

Caps and hats are a compact branding item, popular for teams, events and promotional giveaways, but the curved, structured shape of a cap front means design and application differ from flat garment printing, so simple, bold logos generally work better than detailed or wide designs.

Embroidery is the more common and durable choice for caps specifically, since a curved cap front puts more stress on a printed design than a flat t-shirt does, and embroidered logos tend to hold their shape and colour better over repeated wear.

Sizing for a large cap order

Because caps often come in one size or a limited size range, they're a practical, lower-cost option for a large team or event order compared with sized garments like t-shirts or jackets, where every size needs planning individually.

Adjustable strap or fitted caps both work well for branding, but fitted caps need accurate sizing per person while adjustable caps offer more flexibility for a mixed group or public giveaway where you won't know everyone's size in advance.

About Caps & Hats

Order caps & hats from Star Printers in Tooting, London. Pricing depends on your exact requirements — call 020 8123 6699 or contact us for a quote.

Branded and personalised clothing is commonly used for workwear, teams, events and promotional giveaways. We print using DTF (direct-to-film), which handles full-colour and photographic designs well and has no large minimum order, so it works for both a single garment and a bulk branded order. Garment colour affects how a design will appear, and quantity affects price per item.

Best for

workwear, teams, events, branded merchandise and personalised garments.

What to confirm

Garment type, sizes, print placement, artwork and quantity.

Need help with your file?

Not sure about bleed, resolution or the best material, or don't have finished artwork at all? We offer a free design service to get your file print-ready. Call 020 8123 6699 or contact us before placing the order.

Can I order for a tight deadline?

Call us with the product, artwork and deadline before travelling or arranging delivery. We will confirm the production options available for your job.

Cap & Hat Sizes & Types

TypesBaseball caps, beanies and bucket hats
SizingAdjustable strap/snapback as standard, fitted sizes on request
Print methodEmbroidery for logos, DTF or print for larger designs

Not sure what suits your job? Call 020 8123 6699 or contact us and we'll confirm before you order.

Caps & Hats: frequently asked questions

Is embroidery better than print for caps?

Embroidery is the standard choice for cap logos since it holds up best on curved, structured fabric, ask us about print alternatives if you need full colour.

Can I order a small batch of caps?

Yes, tell us your quantity and we'll confirm pricing.

Do you print beanies as well as caps?

Yes, ask us about the styles available.

Related printing services

Let’s Create Something Brilliant | Quality Prints: Just a Call Away

Our talented team in Tooting is ready to turn your ideas into stunning prints. We’d be thrilled to welcome you to our shop, where you can see firsthand how we bring your projects to life. Have questions or need some advice? Just give us a ring at 020 8123 6699 or send us an email at photocopyuk@gmail.com .